Falls Fabrication

Production Operations
Demo — sample data
Tuesday, July 7, 2026 · 6:55 AM
Public site demo
Range
Owner brief
Shipped revenue · MTD
$412k
▲ 9% vs prior
AR $286k · $61k past 45 days
Pace · $600k target
69%
On pace +$18k
Gross margin
27.4%
▲ 1.1 pts vs last qtr
On-time delivery
96.4%
▲ vs 95% goal
Jun 15 wk: 89% — recovered
AI · Needs you Laser #2 down — 2 travelers at risk JOB-2214 slipping 7/10 — weld bottleneck Plate ▲8% — 2 quotes on June steel
Trend

Margin by week

12 weeks · surcharge-aware
margin % 25% floor
View as table
WeekMargin %
Shop floor

Shop floor

46 travelers · live
LASER BAY 9 trv LASER 1 LASER 2 DOWN 6H MON BRAKE 11 trv 175T × 12' CNC BRAKE WELD STATIONS 14 trv BAY 1 BAY 2 BAY 3 JOB-2214 BAY 4 POWDER LINE 7 trv BLAST + BOOTH CURE OVEN 400°F · 9:00 SHIPPING DOCK 5 trv TRUCK 1
JOB-2214 route downtime n trv travelers
View as table
ZoneStatusTravelers
Laser bayNest efficiency 87% · Laser #2 downtime Mon9
BrakeQueue resequenced 4:48 AM11
Weld stations96% crewed capacity · JOB-2214 in Bay 314
Powder line9 AM cure batch · RAL 70167
Shipping dock2 trucks · cert packs printing5

Material prices

Week-over-week
A36 plate · 3/16"–1" ▲ 8.2% 3 quotes exposed $54.10/cwt
HSS tube · sq & rect ▲ 2.4% 1 quote exposed $61.75/cwt
Angle & channel ▼ 0.6% none exposed $49.30/cwt
AI requoted Q-1187 — margin held 26%.

AI overnight

11 actions · 3 escalated
  • 4:48 AMSCHEDULER
    AIJOB-2218 pulled ahead — saves ~3 hrs Fri.
  • 11:37 PMQC
    AIJOB-2216 held — MTR #H4471 missing.